Enhancing vehicle inspection efficiency with custom light tunnels

A recent UK project saw the delivery and installation of six advanced inspection light tunnels in just days - helping our customer enhance inspection accuracy, boost throughput, and streamline their vehicle return process.
Enhancing vehicle inspection efficiency with custom light tunnels

At STL, we believe our role extends far beyond supplying high-quality spraybooths. Our focus is on supporting customers with tailored, practical solutions that address real operational challenges and help them achieve measurable performance improvements.

Recently, one of our valued customers asked us to enhance their vehicle return and pre-inspection process. To meet this requirement, we designed and delivered a series of dedicated pre-inspection light tunnels and installed them at their UK facility within just a few days, minimising disruption to daily operations.

We successfully commissioned six inspection tunnels, each measuring six metres in length. We equipped every tunnel with adjustable colour-hue lighting, allowing operators to simulate real-world conditions such as daylight and workshop environments. This flexibility improves the accuracy of damage detection during inspection and helps teams identify issues quickly and consistently.

The impact was immediate. The customer experienced:

Improved inspection accuracy through controlled lighting conditions

Faster vehicle processing times across the return workflow

Increased throughput within the bodyshop

A measurable uplift in overall operational efficiency

This project is a strong example of we deliver value beyond the expected. By combining technical expertise with a clear understanding of customer workflows, we help organisations work smarter, optimise their facilities, and achieve lasting productivity gains.

If you’re looking to improve efficiency, accuracy, or throughput within your inspection or refinishing processes, our team is ready to help design a solution tailored to your operation.

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