
Bespoke Spraybooth Installation for Penske Porsche, Germany
A challenging first-floor installation for Penske Porsche in Germany, featuring a fully electric Cyclone spraybooth designed around a low ceiling and complex existing services.
The customer aimed to modernise their production facility and replace ageing NDT (Non-Destructive Testing) equipment. The objective was to enhance productivity, ensure compliance with rigorous industry standards, and provide a more visually appealing and functional workspace for their team and visiting clients.
The project required a highly specialised spraybooth system to meet exacting requirements, including NADCAP approval standards. Key challenges included:
A dye penetrant booth with dual-source lighting (white and UV) and an integrated drainage system
A drying oven designed for vertical loading, a new product that would be developed specifically for the customer
A “developer” dust storm coffin, again requiring new technology to be developed and understood for operational effectiveness
Ensuring the entire installation complied with quality, safety, and environmental standards while integrating seamlessly into the existing production layout
Meeting these technical requirements demanded a bespoke approach to booth design, lighting, airflow, and process integration.
STL delivered a fully customised installation tailored to the customer’s exact specifications:
1 × 7m x 3.5m x 2.5m STL Spraymate with data recorder for traceable quality control
1 × 6.6m x 2.5m x 2.5m Dye Penetrant Booth featuring dual-source lighting (white and UV) and integrated drainage
Drying Oven: 6000mm x 600mm x 1200mm, cabinet-style for vertical loading, supporting new product development
Developer Dust Storm Coffin: 6000mm x 900mm x 1300mm, incorporating newly developed technology
STL addressed the challenges of integrating these specialised systems by carefully designing each unit to optimise workflow, ensure compliance, and support safe and efficient operations.
Custom-designed booths and ovens to accommodate both existing and newly developed products
Compliance with NADCAP and other quality standards
A visually appealing, professional production area suitable for client visits
Seamless integration into the facility’s existing layout
The STL team successfully completed the project with precision and attention to detail, earning high praise from the customer. The installation demonstrates both technical excellence and an aesthetic standard that reinforces the facility’s professional image.
The upgraded facility has provided the customer with improved operational efficiency, higher production capacity, and a professional environment they are proud to showcase. The space now serves as both a functional production area and a powerful marketing and sales tool, reinforcing the customer’s reputation for quality and innovation.